SYNERGISTIC PERFORMANCE OF LOW-TEMPERATURE PLASMA ASSISTED THERMAL CO2 METHANATION OVER Ni and Co-BASED ZEOLITE CATALYSTS

Authors

  • Soipatta Soisuwan Department of Chemical Engineering, Engineering Faculty, Burapha University, Chonburi, Thailand
  • Patiparn Boonruam Department of Chemical Engineering, Engineering Faculty, Burapha University, Chonburi, Thailand
  • Piyachat Wattanachai Department of Chemical Engineering, Engineering Faculty, Burapha University, Chonburi, Thailand
  • Héctor Morillas Department of Analytical Chemistry, Faculty of Science and Technology, University of the Basque Country (UPV/EHU), Bilbao, Basque Country, Spain
  • Settakorn Upasen Department of Chemical Engineering, Engineering Faculty, Burapha University, Chonburi, Thailand

DOI:

https://doi.org/10.11113/aej.v16.25031

Keywords:

Ni, Co, CeO2, CO2 methanation, DBD plasma

Abstract

Carbon capture utilization and storage (CCUS) is a crucial strategy platform for meeting net-zero emissions goals. In this research, the methanation reaction - carbon dioxide (CO2) waste gas converted into methane (CH4) fuel gas - was evaluated at elevated temperatures (200-400 °C) using a thermal catalytic (TC) process and at low temperatures (25-150 °C) using a plasma-assisted thermal catalytic (PTC) process. The dry-impregnation method was used to prepare catalysts in the formula of Ni-xCeO2/LTA-5A and Co-xCeO2/LTA-5A, where x is a CeO2 promoter amount varied from 0-15 wt.%. It aims to seek its effect on catalytic activity and productivity. A constant 15 wt.% of Ni and Co active metals were mobilized on zeolite LTA-5A supporters. The advanced techniques i.e. SEM-EDX and BET chemisorption were performed to characterize the surface and bulk properties of all catalysts. In the TC process for all prepared catalysts, the temperature variable highly affected the CO2 conversion and CH4 selectivity - resulting in 94-99% CO2 conversion and 93-95% CH4 selectivity at 400 oC. An appropriate amount of 5 wt.% CeO2 prompter could promote and stabilize the catalytic performance. The nickel-based metal catalyst showed a positive sign of CH4 production at low-temperatures DBD plasma-assisted thermal catalytic (PTC) process.

References

Song, C. 2006. Global challenges and strategies for control, conversion and utilization of CO2 for sustainable development involving energy, catalysis, adsorption and chemical processing. Catalysis Today. 115(1): 2-32. DOI : https://doi.org/10.1016/j.cattod.2006.02.029

Olah, G. A., Goeppert, A., & Prakash, G. K. S.2009. Chemical Recycling of Carbon Dioxide to Methanol and Dimethyl Ether: From Greenhouse Gas to Renewable, Environmentally Carbon Neutral Fuels and Synthetic Hydrocarbons. The Journal of Organic Chemistry, 74(2): 487-498. DOI : https://doi.org/10.1021/jo801260f

Le Quéré, C., Jackson, R. B., Jones, M. W., Smith, A. J. P., Abernethy, S., Andrew, R. M., . . . Peters, G. P. 2020. Temporary reduction in daily global CO2 emissions during the COVID-19 forced confinement. Nature Climate Change. 10(7): 647-653. DOI :https://doi.org/10.1038/s41558-020-0797-x

Upasen, S., Sarunchot, G., Srira-ngam, N., Poo-arporn, Y., Wattanachai, P., Praserthdam, P., . . . Soisuwan, S. 2022. What if zeolite LTA4A and zeolite LTA5A used as Nickel catalyst supports for recycling carbon dioxide to green fuel methane. Journal of CO2 Utilization. 55: 101803.DOI : https://doi.org/10.1016/j.jcou.2021.101803

Li, J., Mei, X., Zhang, L., Yu, Z., Liu, Q., Wei, T., . . . Hu, X. 2020. A comparative study of catalytic behaviors of Mn, Fe, Co, Ni, Cu and Zn–Based catalysts in steam reforming of methanol, acetic acid and acetone. International Journal of Hydrogen Energy. 45(6): 3815-3832. DOI : https://doi.org/10.1016/j.ijhydene.2019.03.269

da Silva, G. T. S. T., Nogueira, A. E., Oliveira, J. A., Torres, J. A., Lopes, O. F., & Ribeiro, C. 2019. Acidic surface niobium pentoxide is catalytic active for CO2 photoreduction. Applied Catalysis B: Environmental. 242: 349-357. DOI : https://doi.org/10.1016/j.apcatb.2018.10.017

Isayama, S., Shinohara, S., & Hada, T. 2018. Review of Helicon High-Density Plasma: Production Mechanism and Plasma/Wave Characteristics. Plasma and Fusion Research. 13: 1101014-1101014.

DOI : https://doi.org/10.1585/pfr.13.1101014

Ashford, B., Wang, Y., Wang, L., & Tu, X. 2019. Plasma-Catalytic Conversion of Carbon Dioxide. In X. Tu, J. C. Whitehead, & T. Nozaki (Eds.), Plasma Catalysis: Fundamentals and Applications. 271-307. Cham: Springer International Publishing

Ahmad, F., Lovell, E. C., Masood, H., Cullen, P. J., Ostrikov, K. K., Scott, J. A., & Amal, R. 2020. Low-Temperature CO2 Methanation: Synergistic Effects in Plasma-Ni Hybrid Catalytic System. ACS Sustainable Chemistry & Engineering. 8(4): 1888-1898. DOI : https://doi.org/10.1021/acssuschemeng.9b06180

Danaci, S., Protasova, L., Lefevere, J., Bedel, L., Guilet, R., & Marty, P. 2016. Efficient CO2 methanation over Ni/Al2O3 coated structured catalysts. Catalysis Today. 273: 234-243. DOI: https://doi.org/10.1016/j.cattod.2016.04.019

Li, W., Liu, Y., Mu, M., Ding, F., Liu, Z., Guo, X., & Song, C. 2019. Organic acid-assisted preparation of highly dispersed Co/ZrO2 catalysts with superior activity for CO2 methanation. Applied Catalysis B: Environmental. 254: 531-540. DOI: https://doi.org/10.1016/j.apcatb.2019.05.028

Swalus, C., Jacquemin, M., Poleunis, C., Bertrand, P., & Ruiz, P. 2012. CO2 methanation on Rh/γ-Al2O3 catalyst at low temperature: “In situ” supply of hydrogen by Ni/activated carbon catalyst. Applied Catalysis B: Environmental. 125: 41-50. DOI: https://doi.org/10.1016/j.apcatb.2012.05.019

Zhao, K. C., Li, Z. H., & Bian, L. 2016. CO2 methanation and co-methanation of CO and CO2 over Mn-promoted Ni/Al2O3 catalysts. Frontiers of Chemical Science and Engineering. 10(2): 273-280. DOI : https://doi.org/10.1007/s11705-016-1563-5

Nizio, M., Albarazi, A., Cavadias, S., Amouroux, J., Galvez, M. E., & Da Costa, P. 2016. Hybrid plasma-catalytic methanation of CO2 at low temperature over ceria zirconia supported Ni catalysts. International Journal of Hydrogen Energy. 41(27): 11584-11592. DOI: https://doi.org/10.1016/j.ijhydene.2016.02.020

Shuwa, S. M., Jibril, B. Y., & Al-Hajri, R. S. 2018. Hydrogenation of toluene on Ni-Co-Mo supported zeolite catalysts. Nigerian Journal of Technology. 36: 1114-1123. DOI: https://doi.org/10.4314/njt.v36i4.17

Liu, H., Zou, X., Wang, X., Lu, X., & Ding, W. 2012. Effect of CeO2 addition on Ni/Al2O3 catalysts for methanation of carbon dioxide with hydrogen. Journal of Natural Gas Chemistry. 21(6): 703-707. DOI : https://doi.org/10.1016/S1003-9953(11)60422-2

Chen, X., & Zhang, Q. 2019. Recent advances in mesoporous metal-organic frameworks. Particuology. 45: 20-34. DOI: https://doi.org/10.1016/j.partic.2018.09.007

Mora, E. Y., Sarmiento, A., & Vera, E. 2016. Alumina and quartz as dielectrics in a dielectric barrier discharges DBD system for CO2 hydrogenation. Journal of Physics: Conference Series. 687(1): 012020.

DOI : https://doi.org/10.1088/1742-6596/687/1/012020

Wang, X., Zhen, T., & Yu, C. 2016. Application of Ni–Al-hydrotalcite-derived catalyst modified with Fe or Mg in CO2 methanation. Applied Petrochemical Research. 6(3): 217-223. DOI: https://doi.org/10.1007/s13203-016-0154-1

Stangeland, K., Kalai, D., Li, H., & Yu, Z. 2017. CO2 Methanation: The Effect of Catalysts and Reaction Conditions. Energy Procedia. 105: 2022-2027. DOI : https://doi.org/10.1016/j.egypro.2017.03.577

Ji, H., Qin, Z., Zhou, Y., Liu, Z., & Jiang, Y. 2017. Recent Advances in Heterogeneous Catalytic Hydrogenation of CO2 to Methane. In M. Takht Ravanchi (Ed.), New Advances in Hydrogenation Processes - Fundamentals and Applications. Rijeka: IntechOpen

Nizio, M., Benrabbah, R., Krzak, M., Debek, R., Motak, M., Cavadias, S., . . . Da Costa, P. 2016. Low temperature hybrid plasma-catalytic methanation over Ni-Ce-Zr hydrotalcite-derived catalysts. Catalysis Communications. 83: 14-17. DOI :https://doi.org/10.1016/j.catcom.2016.04.023

Jin, Y., Xiao, G., Han, Y., Sun, F., Zhang, D., Zhang, Y., Li, J., & Hong, J. 2019. Products selectivity and reaction stability of cobalt-based Fischer-Tropsch catalysts affected by glow discharge plasma treatment and silica structure. Catalysis Today. 337: 139-146. DOI : https://doi.org/10.1016/j.cattod.2019.04.023

Biset-Peiró, M., Guilera, J., Zhang, T., Arbiol, J., & Andreu, T. 2019. On the role of ceria in Ni-Al2O3 catalyst for CO2 plasma methanation. Applied Catalysis A: General. 575: 223-229.DOI : https://doi.org/10.1016/j.apcata.2019.02.028

Wang, X., Zhu, L., Liu, Y., & Wang, S. 2018. CO2 methanation on the catalyst of Ni/MCM-41 promoted with CeO2. Science of The Total Environment. 625: 686-695. DOI: https://doi.org/10.1016/j.scitotenv.2017.12.308

Yu, Y., Mottaghi-Tabar, S., Iqbal, M. W., Yu, A., & Simakov, D. S. A. 2021. CO2 methanation over alumina-supported cobalt oxide and carbide synthesized by reverse microemulsion method. Catalysis Today. 379: 250 261. DOI: https://doi.org/10.1016/j.cattod.2020.08.017

Parastaev, A., Hoeben, W. F. L. M., van Heesch, B. E. J. M., Kosinov, N., & Hensen, E. J. M. 2018. Temperature-programmed plasma surface reaction: An approach to determine plasma-catalytic performance. Applied Catalysis B: Environmental. 239: 168-177. DOI: https://doi.org/10.1016/j.apcatb.2018.08.011

Downloads

Published

2026-05-31

Issue

Section

Articles