INPUT SHAPING TECHNIQUES FOR SWAY CONTROL OF A ROTARY CRANE SYSTEM

Authors

  • Ahmad Alhassan Faculty of Electrical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia
  • Z. Mohamed Faculty of Electrical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia
  • Auwalu M. Abdullahi Department of Mechatronics Engineering, Bayero University, Kano, Nigeria
  • Amir A. Bature Department of Mechatronics Engineering, Bayero University, Kano, Nigeria
  • Ado Haruna Department of Mechatronics Engineering, Bayero University, Kano, Nigeria
  • Nura M. Tahir Faculty of Electrical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia

DOI:

https://doi.org/10.11113/jt.v80.10297

Keywords:

Rotary crane, Lagrange, input shaping, simulation, real time experiment, sway control

Abstract

This paper investigates the performance of input shaping techniques for sway control of a rotary crane system. Unlike the conventional optimal controllers, input shaping is simple to design and cost effective as it does not require feedback sensors. Several input shapers were implemented and their performances were compared which are useful for future sway control designs. A nonlinear model of the system was derived using the Lagrange’s energy equation. To investigate the performance and robustness of input shaping techniques, zero vibration (ZV), zero vibration derivative (ZVD), zero vibration derivative-derivative (ZVDD) and zero vibration derivative-derivative-derivative (ZVDDD) were proposed with a constant cable dimension. Level of reduction of the payload sway was used to assess the control performance of the shapers. Simulation and real time experimental results have shown that ZVDDD with an average sway reduction of 88% has the highest level of sway reduction and robustness to modeling errors as compared to 85%, 80% and 65% for ZVDD, ZVD and ZV respectively.

References

Ramli, L., Mohamed, Z., Abdullahi, A. M., Jaafar, H. I. and Lazim, I. M. 2017. Control Strategies for Crane Systems: A Comprehensive Review. Mechanical Systems and Signal Processing. 95: 1-23

Singhose, W. 2009. Command Shaping for Flexible Systems: A Review of the First 50 Years. International Journal of Precision Engineering and Manufacturing. 10(4): 153-168.

Ha, M., and Kang, C. 2013. Experimental Analysis of Natural Frequency Error to Residual Vibration in ZV , ZVD , and ZVDD Shapers. 10th International Conference on Ubiquitous and Ambient Intelligence. 195-199.

Bartulovi, M., and Zu, G. 2014. Nonlinear Predictive Control of a Tower Crane Using Reference Shaping Approach. 16th International Power Electronics and Motion Control Conference and Exposition. 872-876.

Masoud, Z. N., Nayfeh, A. H. and Al-mousa, A. 2003. Delayed Position-Feedback Controller for the Reduction of Payload Pendulations of Rotary Cranes. Journal of Vibration and Control. 9: 257-277.

Uchiyama, N., Huimin, O., and Shigenori, S. 2013. Simple Rotary Crane Dynamics Modeling and Open-Loop Control for Residual Load Sway Suppression by Only Horizontal Boom Motion. Mechatronics. 23(8): 1223-1236.

Ahmad, M., R. Raja, M. Ramli, N. Zakaria, and N. Abd Ghani. 2009. Robust Feed-Forward Schemes for Anti-Sway Control of Rotary Crane. 1st International Conference on Computational Intelligence, Modelling, and Simulation(CSSim). 17-22.

Seering, N. C. and Singer, W. P. 1990. Preshaping Command Inputs to Reduce System Vibration. Journal of Dynamic Systems, Measurement and Control. 112: 76-82.

Mohamed, Z., Chee, A. K., Mohd, H., Tokhi, M. O, Amin, S. H. M and Mamat, R. 2006. Techniques for Vibration Control of a Flexible Robot Manipulator. Robotica. 24 (4): 499-511.

Maleki, E., and W., Singhose. 2010. Dynamics and Zero Vibration Input Shaping Control of a Small-Scale Boom Crane. 2010 American Control Conference. 2296-2301.

Auwalu M. A., Z. Mohamed, M. S. Zainal Abidin, R. Akmeliawati, A. R. Husain, A. A. Bature, A. Alhassan. 2015. Adaptive Input Shaping for Sway Control of 3D Crane using a Pole-Zero Cancellation Method. IEEE Student Conference on Research and Development (SCOReD). 1-6.

Alhassan, A., K. A. Danapalasingam, M. Shehu, A. M. Abdullahi, and A. Shehu. 2015. Comparing the Performance of Sway Control Using ZV Input Shaper and LQR on Gantry Cranes. 9th Asia Modeling Symposium. 61-66.

Abdullahi, A. M., Mohamed, Z., Zainal Abidin, M. S., Buyamin, S. and Bature, A. A. 2017. Output-based Command Shaping Technique for an Effective Payload Sway Control of a 3D Crane with Hoisting. Transactions of the Institute of Measurement and Control. 39(10): 1443-1453.

Abdullahi, A. M., Mohamed, Z., Pota, H. R., Selamat, H., Zainal Abidin, M. S., Ismail, F. S. and Haruna, A. 2018. Adaptive Output-based Command Shaping for Sway Control of an Overhead 3D Crane with Payload Hoisting in the Presence of Wind Disturbance. Mechanical Systems and Signal Processing. 98: 157-172.

Vaughan, J., A. Yano, and W. Singhose. 2008. Performance Comparison of Robust Input Shapers. American Control Conference. 3257-3262.

Schaper, U., E. Arnold, O. Sawodny, and K. Schneider. 2013. Constrained Real-Time Model-Predictive Reference Trajectory Planning for Rotary Cranes. IEEE/ASME International Conference on Advanced Intelligent Mechatronics: Mechatronics for Human Wellbeing. 680-685.

Terashima, K., Ying, S., and Ken’ichi, Y. 2007. Modeling and Optimal Control of a Rotary Crane Using the Straight Transfer Transformation Method. Control Engineering Practice. 15 (9): 1179-1192.

Le, T. A., Viet-hung, D., Deok, H. K., and Tran, N. 2012. Nonlinear Controls of a Rotating Tower Crane in Conjunction with Trolley Motion. Systems and Control Engineering. 227(5): 451-460.

Bartolini, G., Alessandro, P., and Elio, U. 2002. Second-Order Sliding-Mode Control of Container Cranes. Automatica. 38(10): 1783-1790.

Tuan, L., and Soon-geul, L. 2013. Sliding Mode Controls of Double-Pendulum Crane Systems. Journal of Mechanical Science and Technology. 27(6): 1863-1873.

Tuan, L., Sang-chan, M., Won, G., and Soon-geul, L. 2013. Adaptive Sliding Mode Control of Overhead Cranes with Varying Cable Length. Journal of Mechanical Science and Technology. 27(3): 885-893.

Nakazono, K., Kouhei, O., Hiroshi, K., and Tetsuhiko, Y. 2008. Vibration Control of Load for Rotary Crane System Using Neural Network with GA-Based Training. Artificial Life and Robotics. 13(1): 98-101.

Ahmad, M., R. Samin, and M. Zawawi. 2010. Comparison of Optimal and Intelligent Sway Control for a Lab-Scale Rotary Crane System. Second International Conference on Computer Engineering and Applications. 229-234.

Hyla, P. 2012. The Crane Control Systems : A Survey. IEEE. 505-509.

Maghsoudi, M. J., Z. Mohamed, S. Sudin, S. Buyamin, H. I. Jaafar and S. M. Ahmad. 2017. An Improved Input Shaping Design for an Efficient Sway Control of a Nonlinear 3D Overhead Crane with Friction. Mechanical Systems and Signal Processing. 92: 364-378.

Maghsoudi, M. J., Z. Mohamed, M. O Tokhi, A.R. Husain, and M. Z. Abidin. 2017. Control of a Gantry Crane Using Input-shaping Schemes with Distributed Delay. Transactions of the Institute of Measurement and Control. 39(3): 361-370.

Maghsoudi, M. J., Z. Mohamed, A. R. Husain, and M. O. Tokhi. 2016. An Optimal Performance Control Scheme for a 3D Crane, Mechanical Systems and Signal Processing. 66-67: 756-768.

Teo, C., Tan, K., Lim, S., Huang, S., and Tay, E. 2007. Dynamic Modeling and Adaptive Control of a H-Type Gantry Stage. Mechatronics. 17: 361-367.

Pao, L. 1997. Analysis of the Frequency, Damping, and Total Insensitivities of Input Shaping Designs. Journal of Guidance, Control, and Dynamics. 20(5): 909-915.

Downloads

Published

2017-12-13

Issue

Section

Science and Engineering

How to Cite

INPUT SHAPING TECHNIQUES FOR SWAY CONTROL OF A ROTARY CRANE SYSTEM. (2017). Jurnal Teknologi, 80(1). https://doi.org/10.11113/jt.v80.10297