THE EFFECT OF DESIGN PARAMETERS ON THE FORCE AND ENERGY REQUIREMENT FOR CUTTING OIL PALM FRONDS USING MAGNETIC FORCE

Authors

DOI:

https://doi.org/10.11113/jt.v82.14236

Keywords:

oil palm, harvesting, cutting force, magnetic actuator, magnetic oil palm cutter

Abstract

Effects of design parameters (magnetic driving force (M), cutting angle (S) and frond moisture content  (MC) on the specific cutting force (SCF) and specific cutting energy (SCE) for cutting oil palm fronds are investigated. Two types of linear magnetic actuators (500 N and 750 N) and three cutting angles (30o, 45o, and 60o) were tested on two levels of frond moisture content (<50% and >50% moisture content). Experiments conducted revealed that cutting angle and frond moisture content have a significant effect on SCF and SCE, but not the magnetic force. The minimum values of SCF and SCE were 0.3866N/cm2 and 2.0459N/cm, respectively (cutting angle of 45o, moisture content >50%), while the maximum values of SCF and SCE were 2.9432 N/cm2 and 4.1219 N/cm, respectively (cutting angle of 60o and moisture content <50%). The study also revealed that cutting drier fronds (low moisture content) increased the SCF and SCE significantly. A prototype of an oil palm magnetic cutter was developed. Functional tests carried out showed its cutting performance was 254-frond/hour, proving that magnetic force was capable to be used as cutter’s actuator.

Author Biographies

  • Mohd Rizal Ahmad, Mohd Rizal Ahmad
    Farm Mechanisation Unit
  • Nordin Jamaludin
    Department of Mechanical & Materials Engineering
  • Abdul Razak Jelani
    Farm Mechanisation Unit
  • Azwan Bakri
    Farm Mechanisation Unit
  • Abd Rahim Shuib
    Farm Mechanisation Unit

References

MPOB, “Production of Crude Palm Oil,†2019. [Online]. Available: http://bepi.mpob.gov.my/index.php/statistics/production/135-production-2015/736-production-of-crude-oil-palm-2015.html. [Accessed: 20-May-2019].

D. Ahmad, K. Din, and A. Yap, “Malaysia ’ s Palm Oil Supply and Demand for,†in Palm Oil Internet Seminar (POINTERS), Kuala Lumpur, 2019, no. April, pp. 2018–2020.

MPOB, “Export of Palm Oil By Destination,†2016. [Online]. Available: http://bepi.mpob.gov.my/index.php/my/statistics/export/171-export-2016/761-export-of-palm-oil-to-major-destinations-2016.html. [Accessed: 12-Jul-2019].

Malaysian Palm Oil Board, “Overview of the Malaysian Oil Palm Industry,†2016.

R. Abdullah, A. Ismail, A. Khomeini, and A. Rahman, “Labour Requirements in the Malaysian Oil Palm Industry in 2010,†Oil Palm Ind. Econ. J., vol. 11, no. 2, pp. 1–12, 2010.

B. H. Adnan and S. Feb, “Labour Shortage Affecting Oil Palm Plantations,†pp. 1–2, 2013.

I. Azman, S. Mohd Arif, and M. Mohd Noor, “The Production Cost of Oil Palm Fresh Fruit Bunches : the Case of Independent Smallholders in Johor,†Oil Palm Ind. Econ. J., vol. 3, no. 1, pp. 1–7, 2003.

Azman Ismail, Siti Mashani Ahmad, and Zuraihan Sharudin, “Labour Productivity in the Malaysian Oil Palm Plantation Sector,†Oil Palm Ind. Econ. J., vol. 15, no. 2, p. 10, 2015.

& A. H. Abdul Halim Hassan, D. H., Abdul Rahim Shuib, “An improved FFB harvesting pole – with special reference to PORIM’S aluminium pole,†in Paper presented at the National Oil Palm/Palm Oil Conference, 1988.

M. Palm, O. Board, and D. Ahmad, “Force and energy requirement for cutting oil palm fronds,†J. od Oil Palm Res., vol. 10, no. December 1998, pp. 10–24, 1998.

A. R. Jelani, A. R. Shuib, and A. Hitam, “The Effect of Physical Characteristic of Alumunium Pole on The Harvesting Productivity of Tall Palms,†Palm Oil Research Institut of Malaysia Bulletin, pp. 13–20, 1998.

Abdul Razak Jelani, Ahmad Hitam, Johari Jamak, Malik Noor, Yosri Gono, and Omar Ariffin, “Cantas TM - A tool for the efficient harvesting of oil palm fresh fruit bunches,†J. Oil Palm Res., vol. 20, no. DECEMBER, pp. 548–558, 2008.

E. G. Castillo, L. F. Rodríguez C., and A. F. Páez, “Evaluation of two harvesting procedures for oil palm (Elaeis guineensis Jacq.) fruits. A case study,†Agron. Colomb., vol. 35, no. 1, p. 92, 2017.

P. D. Turner and R. A. Gillbanks, Oil palm cultivation and management. Kuala Lumpur: Incorporated Society of Planters., 1974.

F. Wieneke, “Book Reviews,†Grass Forage Sci., vol. 29, no. 1, pp. 81–82, Mar. 1974.

M. J. O’Dogherty, “A review of research on forage chopping,†J. Agric. Eng. Res., vol. 27, no. 4, pp. 267–289, Jul. 1982.

S. Persson, Mechanics of cutting plant material. American Society of Agricultural Engineers, 1987.

J. Prasad and C. P. Gupta, “Mechanical properties of maize stalk as related to harvesting,†J. Agric. Eng. Res., vol. 20, no. 1, pp. 79–87, Mar. 1975.

B. Mark, L. Product, L. Boni, B. F. Linear, and P. M. Linear, “The straight story on linear actuators Hydraulics : Rugged choice,†pp. 1–6, 2010.

S. M. Dauda, D. Ahmad, A. Khalina, and O. Jamarei, “Effect of Cutting Speed on Cutting Torque and Cutting Power of Varying Kenaf-Stem Diameters at Different Moisture Contents,†Pertanika J. Trop. Agric. Sci., vol. 38, no. 4, pp. 549–561, 2015.

A. R. Jelani, M. I. H. Azaman, and M. R. Ahmad, “The effect of vibration isolator on the magnitude of hand-arm vibration (HAV) of the oil palm motorised cutter (CANTAS),†J. Oil Palm Res., vol. 31, no. 1, pp. 86–94, 2019.

Downloads

Published

2020-06-10

Issue

Section

Science and Engineering

How to Cite

THE EFFECT OF DESIGN PARAMETERS ON THE FORCE AND ENERGY REQUIREMENT FOR CUTTING OIL PALM FRONDS USING MAGNETIC FORCE. (2020). Jurnal Teknologi, 82(4). https://doi.org/10.11113/jt.v82.14236