A REVIEW ON 4D ADDITIVE MANUFACTURING - THE APPLICATIONS, SMART MATERIALS & EFFECT OF VARIOUS STIMULI ON 4D PRINTED OBJECTS
DOI:
https://doi.org/10.11113/jurnalteknologi.v85.19889Keywords:
4d printing, additive manufacturing, smart materials, stimuli, applicationAbstract
Additive Manufacturing, often known as 3D printing, is a process that uses a variety of materials to manufacture highly accurate items layer by layer. However, this technology has its limitations. One such limitation is the inability to print components larger than the printer's size due to the limited size of the build chamber. 4D additive manufacturing or 4D printing is an innovative development based on 3D printing that allows objects to be reshaped after printing, using stimuli-responsive materials that require external stimuli. This article present a review on 4D printing. Four databases, Google Scholar, ScienceDirect, IEEE Xplore, and Scopus database, were systematically searched for relevant review articles to identify and classify research studies. Specific keywords (4D printing, additive manufacturing, smart materials, stimuli, and application) were identified and used to guide the discovery of relevant studies. A total of 28 full articles were reviewed to study the applications of 4D printing, smart materials for 4D printing, as well as the effect of various stimuli on 4D printed objects. In conclusion, this review gives a summary of 4D printing and highlights its potential for revolutionizing manufacturing and further research is required to solve the limitations posed by this technology.
References
H. Agrawaal and J. E. Thompson. 2021. Additive Manufacturing (3D Printing) for Analytical Chemistry. Talanta Open. 3(August).
A. Ahmed, S. Arya, V. Gupta, H. Furukawa, and A. Khosla. 2021. 4D Printing: Fundamentals, Materials, Applications and Challenges. Polymer (Guildf). 8(July).
F. D. C. Siacor et al. 2021. On the Additive Manufacturing (3D Printing) of Viscoelastic Materials and Flow Behavior: From Composites to Food Manufacturing. Addit. Manuf. 45(September).
S. Maidin, N. Md.Nor Hayati, and A. H. Muhammad. 2022. Comparative Analysis of Acrylonitrile Butadiene Styrene and Polylactic Acid Samples’ Mechanical Properties Printed in Vacuum. SSRN Electron. J. 67(April).
H. Chu et al. 2020. 4D Printing: A Review on Recent Progresses. Micromachines. 11(9).
N. Shahrubudin, T. C. Lee, and R. Ramlan. 2019. An Overview on 3D Printing Technology: Technological, Materials, and Applications. Procedia Manuf. 35: 1286-1296.
M. Mehrpouya, H. Vahabi, S. Janbaz, A. Darafsheh, T. R. Mazur, and S. Ramakrishna. 2021. 4D Printing of Shape Memory Polylactic Acid (PLA). Polymer (Guildf). 230(September): 2021-2023.
L. P. Muthe, K. Pickering, and C. Gauss. 2022. A Review of 3D/4D Printing of Poly-Lactic Acid Composites with Bio-Derived Reinforcements. Compos. Part C Open Access. 8(July):2022-2023.
T. Sfetsas, S. Patsatzis, and A. Chioti. 2021. A Review of 3D Printing Techniques for Bio-carrier Fabrication. J. Clean. Prod. 318(October).
M. Carlson and Y. Li. 2020. Development and Kinetic Evaluation of a Low-cost Temperature-sensitive Shape Memory Polymer for 4-dimensional Printing. Int. J. Adv. Manuf. Technol. 106(9-10): 4263-4279.
C. Maraveas, I. S. Bayer, and T. Bartzanas. 2022. 4D Printing: Perspectives for the Production of Sustainable Plastics for Agriculture. Biotechnol. Adv. 54(February): 2022-2023.
P. Rastogi and B. Kandasubramanian. 2019. Breakthrough in the Printing Tactics for Stimuli-responsive Materials: 4D Printing. Chem. Eng. J. 366(June): 264-304.
I. Akbar, M. El Hadrouz, M. El Mansori, and D. Lagoudas. 2022. Toward Enabling Manufacturing Paradigm of 4D Printing of Shape Memory Materials: Open Literature Review. Eur. Polym. J. 168(April): 2022-2023.
S. Tibbits. 2014. 4D Printing: Multi-Material Shape Change. Architectural Design. 84(1).
A. Thakur, U. K. Vates, and S. Mishra. 2022. 4D Printing using Fused Deposited Shape Memory Polymer PLA: A state-of-art Review. Proceedings of International Conference on Technological Advancements in Computational Sciences, ICTACS 2022. 462-468.
S. Park, W. Shou, L. Makatura, W. Matusik, and K. (Kelvin) Fu. 2022. 3D Printing of Polymer Composites: Materials, Processes, and Applications. Matter. 5(1): 43-76.
R. Suriano, R. Bernasconi, L. Magagnin, and M. Levi. 2019. 4D Printing of Smart Stimuli-Responsive Polymers. J. Electrochem. Soc. 166(9): B3274-B3281.
M. Han, L. Li, and J. Zhao. 2022. Volatile Organic Compound Emissions from 4D Printing: Effects of Material Composition and External Stimulus. Addit. Manuf. 56(August): 2022-2023.
A. Subash and B. Kandasubramanian. 2020. 4D Printing of Shape Memory Polymers. Eur. Polym. J. 134.
L. Joharji, R. B. Mishra, F. Alam, S. Tytov, F. Al-Modaf, and N. El-Atab. 2022. 4D Printing: A Detailed Review of Materials, Techniques, and Applications. Microelectron. Eng. 265(September): 111874.
A. M. E. Arefin, N. R. Khatri, N. Kulkarni, and P. F. Egan. 2021. Polymer 3D Printing Review: Materials, Process, and Design Strategies for Medical Applications. Polymers (Basel). 13(9).
S. M. D. Tezerjani, M. S. Yazdi, and M. H. Hosseinzadeh. 2022. The Effect of 3D Printing Parameters on the Shape Memory Properties of 4D Printed Polylactic Acid Circular Disks: An Experimental Investigation and Parameters Optimization. Mater. Today Commun. 33(December): 2022-2023.
F. Demoly, M. L. Dunn, K. L. Wood, H. J. Qi, and J. C. André. 2021. The Status, Barriers, Challenges, and Future in Design for 4D Printing. Mater. Des. 212(December).
I. Sahafnejad-Mohammadi, M. Karamimoghadam, A. Zolfagharian, M. Akrami, and M. Bodaghi. 2022. 4D Printing Technology in Medical Engineering: A Narrative Review. J. Brazilian Soc. Mech. Sci. Eng. 44(6): 1-26.
K. McLellan, Y. C. Sun, and H. E. Naguib. 2022. A Review of 4D Printing: Materials, Structures, and Designs Towards the Printing of Biomedical Wearable Devices. Bioprinting. 27(August): 2023.
P. Mehta and P. Sahlot. 2021. Application of Phase Change Materials in 4D Printing: A Review. Mater. Today Proc. 47: 4746-4752.
Y. S. Alshebly, M. Nafea, H. A. F. Almurib, M. Sultan Mohamed Ali, A. A. Mohd Faudzi, and M. T. T. Tan. 2021. Development of 4D Printed PLA Actuators with an Induced Internal Strain upon Printing. 2021 IEEE Int. Conf. Autom. Control Intell. Syst. I2CACIS 2021 - Proc. June: 41-45.
J. Lai et al. 2021. 4D Printing of Highly Printable and Shape Morphing Hydrogels Composed of Alginate and Methylcellulose. Mater. Des. 205(July): 3-5.
G. Sossou, F. Demoly, G. Montavon, and S. Gomes. 2018. Design for 4D Printing: Rapidly Exploring the Design Space Around Smart Materials. Procedia CIRP. 70(May): 120-125.
F. Momeni, S. M., Mehdi Hassani, N, X. Liu, and J. Ni. 2017. A Review of 4D Printing. Mater. Des. 122(May): 42-79.
P. Imrie and J. Jin. 2021. Polymer 4D Printing: Advanced Shape-change and Beyond. Polym. Sci. 60(2): 149-174.
P. Imrie and J. Jin. 2021. Graphical Abstract A Brief History of Polymer 4D printing. 60(2): 149-174.
C. M. González-Henríquez, M. A. Sarabia-Vallejos, and J. Rodriguez-Hernandez. 2019. Polymers for Additive Manufacturing and 4D-printing: Materials, Methodologies, and Biomedical Applications. Prog. Polym. Sci. 94(July): 57-116.
A. C. Pinho, C. S. Buga, and A. P. Piedade. 2020. The Chemistry behind 4D Printing. Appl. Mater. Today. 19(June): 3-4.
R. Zende, V. Ghase, and V. Jamdar. 2023. A Review on Shape Memory Polymers. Polym. Technol. Mater. 62(4): 467-485.
S. Yamamura and E. Iwase. 2021. Hybrid Hinge Structure with Elastic Hinge on Self-folding of 4D Printing using a Fused Deposition Modeling 3D Printer. Mater. Des. 203(May): 3-5.
X. Zhou et al. 2023. Advances in 3D/4D Printing of Mechanical Metamaterials: From Manufacturing to Applications. Compos. Part B Eng. 254(April).
A. Nojiri, E. Iwase, and M. Hashimoto. 2019. Self-Assembly of Shape Memory Polymer Printed by Fused Deposition Modeling. Proceedings of the IEEE International Conference on Micro Electro Mechanical Systems (MEMS). 2019: 380-383.
Y. S. Alshebly et al. 2022. Bioinspired Pattern-Driven Single-Material 4D Printing for Self-Morphing Actuators. Sustainability. 14(16).
L. Ren et al. 2023. Multi-parameter-encoded 4D Printing of Liquid Crystal Elastomers for Programmable Shape Morphing Behaviors. Addit. Manuf. 61(January).
Z. Siddiqui, J. Smay, and A. Azoug. 2022. Highly Tunable Actuation and Mechanical Properties of 4D-printed Nematic Liquid Crystal Elastomers. Mech. Mater. 170(July).
R. Annapooranan and S. Cai. 2022. Thermally Induced Self-Rupture of a Constrained Liquid Crystal Elastomer. Eng. Fract. Mech. 269(June): 2022-2023,
A. N. Aufa, Z. Ismail, and M. Zaki Hassan. 2023. Emerging Trends in 4d Printing of Hydrogels in the Biomedical Field: A Review. Mater. Today Proc. January: 2023.
S. Zu et al. 2022. A Bioinspired 4D Printed Hydrogel Capsule for Smart Controlled Drug Release. Mater. Today Chem. 24(June).
A. B. Baker, S. R. G. Bates, T. M. Llewellyn-Jones, L. P. B. Valori, M. P. M. Dicker, and R. S. Trask. 2019. 4D Printing with Robust Thermoplastic Polyurethane Hydrogel-Elastomer Trilayers. Mater. Des. 163(February): 3-4.
Y. S. Lui, W. T. Sow, L. P. Tan, Y. Wu, Y. Lai, and H. Li. 2021. 4D Printing and Stimuli-responsive Materials in Biomedical Aspects. Acta Biomater. 92(July): 19-36.
D. Saritha and D. Boyina. 2021. A Concise Review on 4D Printing Technology. Mater. Today Proc. 46: 692-695.
H. Y. Jeong, B. H. Woo, N. Kim, and Y. C. Jun. 2020. Multicolor 4D Printing of Shape-memory Polymers for Light-induced Selective Heating and Remote Actuation. Sci. Rep. 10(1).
A. Gazzaniga et al. 2023. Towards 4D Printing in Pharmaceutics. Int. J. Pharm. X. 5(December).
S. Nam and E. Pei. 2020. The Influence of Shape Changing Behaviors from 4D Printing through Material Extrusion Print Patterns and Infill Densities. Materials (Basel). 13(17).
M. Falahati et al. 2020. Smart Polymers and Nanocomposites for 3D and 4D Printing. Mater. Today. 40(November): 215-245.
S. Joshi et al. 2020. 4D Printing of Materials for the Future: Opportunities and Challenges. Appl. Mater. Today. 18(March).
C. Zhang et al. 2021. 4D Printing of Shape-memory polymeric Scaffolds for Adaptive Biomedical Implantation. Acta Biomater. 122(March): 101-110.
H. A. Alshahrani. 2021. Review of 4D Printing Materials and Reinforced Composites: Behaviors, Applications and Challenges. J. Sci. Adv. Mater. Devices. 6(2): 167-185.
X. Li, J. Shang, and Z. Wang. 2017. Intelligent Materials: A Review of Applications in 4D Printing. Assem. Autom. 37(2): 170-185.
K. L. Ameta, V. S. Solanki, V. Singh, A. P. Devi, R. S. Chundawat, and S. Haque. 2022. Critical Appraisal and Systematic Review of 3D & 4D Printing in Sustainable and Environment-friendly Smart Manufacturing Technologies. Sustain. Mater. Technol. 34(December): e00481.
S. Y. Hann, H. Cui, M. Nowicki, and L. G. Zhang. 2020. 4D Printing Soft Robotics for Biomedical Applications. Addit. Manuf. 36(December): 101567.
X. Teng, M. Zhang, and A. S. Mujumdar. 2021. 4D Printing: Recent Advances and Proposals in the Food Sector. Trends Food Sci. Technol. 10(April): 349-363.
M. Navaf et al. 2022. 4D Printing: A New Approach for food Printing; Effect of Various Stimuli on 4D Printed Food Properties. A Comprehensive Review. Appl. Food Res. 2(2): 100150,
M. Javaid and A. Haleem. 2020. Significant Advancements of 4D Printing in the Field of Orthopaedics. J. Clin. Orthop. Trauma. 11(July): S485-S490.
Downloads
Published
Issue
Section
License
Copyright of articles that appear in Jurnal Teknologi belongs exclusively to Penerbit Universiti Teknologi Malaysia (Penerbit UTM Press). This copyright covers the rights to reproduce the article, including reprints, electronic reproductions, or any other reproductions of similar nature.
