VIBRATION BASED PREDICTIVE FAULT ANALYSIS OF BEARING SEAL FAILURE AND CAVITATION ON INDUSTRIAL MONOBLOCK CENTRIFUGAL PUMP USING DEEP LEARNING ALGORITHM

Authors

DOI:

https://doi.org/10.11113/jurnalteknologi.v85.20392

Keywords:

Cavitation, deep learning algorithm, fault analysis, image processing, signal processing

Abstract

Industrial monoblock centrifugal pumps are critical pieces of rotational machinery that play an important role in manufacturing operations. The critical components must be in proper working order for the industry to continue operating. State monitoring is essential for monitoring and analysing the condition of equipment. Bearing failure, cavitation, a broken impeller, and other issues are common in monoblock centrifugal pumps. Traditional procedures for calculating outcomes have been proven to be time-consuming and difficult. At regular intervals, time domain vibrational signals are collected for the defective pump. These vibrational indicators are evaluated to the healthy, defect-free pump. To acquire the accuracy, these images are fed into an efficient deep convolutional neural network (DCNN). This research examines two types of failures outer race bearing seal failure and cavitation. The visuals are trained and assessed in proportions of 70:30. Finally, the DCNN architecture's fault diagnosis accuracy is 99.07%.

References

Azadeh, A., Saberi, M., Kazem, A., Ebrahimipour, V., Nourmohammadzadeh, A. and Saberi, Z. 2013. A Flexible Algorithm for Fault Diagnosis in a Centrifugal Pump with Corrupted Data and Noise based on ANN and Support Vector Machine with Hyper-parameters Optimization. Applied Soft Computing. 13(3): 1478-1485. https://doi.org/10.1016/j.asoc.2012.06.020.

Muralidharan V., Sugumaran, V. and Indira, V. 2014. Fault Diagnosis of Monoblock Centrifugal Pump using SVM. Engineering Science and Technology, an International Journal. 17(3): 152-157. https://doi.org/10.1016/j.jestch.2014.04.005.

Muralidharan, V. and Sugumaran, V. 2013. Feature Extraction using Wavelets and Classification through Decision Tree Algorithm for Fault Diagnosis of Mono-block Centrifugal Pump. Measurement. 46(1): 353-359. https://doi.org/10.1016/j.measurement.2012.07.007.

Gao, Z., Cecati, C. and Ding, S. X. 2015. A Survey of Fault Diagnosis and Fault-tolerant Techniques—Part I: Fault Diagnosis with Model-based and Signal-based Approaches. IEEE Transactions on Industrial Electronics. 62(6): 3757-3767. https://doi.org/10.1109/TIE.2015.2417501.

Tian, Y., Lu, C. and Wang, Z. L. 2015. Approach for Hydraulic Pump Fault Diagnosis based on wpt-svd and svm. Applied Mechanics and Materials. 764: 191-197. https://doi.org/10.4028/www.scientific.net/AMM.764-765.191.

Jiang, W., Li, Z., Zhang, S., Wang, T. and Zhang, S. 2021. Hydraulic Pump Fault Diagnosis Method Based on EWT Decomposition Denoising and Deep Learning on Cloud Platform. Shock and Vibration. https://doi.org/10.1155/2021/6674351.

Bin, G. F., Gao, J. J., Li, X. J. and Dhillon, B. S. 2012. Early Fault Diagnosis of Rotating Machinery based on Wavelet Packets—Empirical Mode Decomposition Feature Extraction and Neural Network. Mechanical Systems and Signal Processing. 27: 696-711. https://doi.org/10.1016/j.ymssp.2011.08.002.

Tang, S., Yuan, S. and Zhu, Y. 2019. Deep Learning-based Intelligent Fault Diagnosis Methods Toward Rotating Machinery. IEEE Access. 8: 9335-9346. https://doi.org 10.1109/ACCESS.2019.2963092.

LeCun, Y., Bengio, Y. and Hinton, G. 2015. Deep Learning. Nature. 521(7553): 436-444. https://doi.org/10.1038/nature14539.

Lu, C., Wang, Z. Y., Qin, W. L. and Ma, J. 2017. Fault Diagnosis of Rotary Machinery Components using a Stacked Denoising Auto Encoder-Based Health State Identification. Signal Processing. 130: 377-388. https://doi.org/10.1016/j.sigpro.2016.07.028.

G. E. Hinton, and R. S. Ruslan. 2006. Reducing the Dimensionality of Data with Neural Networks. Science. 313(5786): 504-507. https:// DOI: 10.1126/science.1127647.

Liu, R., Yang, B., Zio, E. 2018. Artificial Intelligence for Fault Diagnosis of Rotating Machinery: A Review. MechSyst Sign Process. 108: 33-47. https://doi.org/10.1016/j.ymssp.2018.02.016.

Li, J., Wang, H., Wang, X. 2020. Rolling Bearing Fault Diagnosis based on Improved Adaptive Parameterless. Empirical Wavelet Transform and Sparse Denoising Measurement. 152: 107392. https:10.1016/j.measurement.2019.107392.

Manikandan, S. and Duraivelu, K. 2021. Fault Diagnosis of Various Rotating Equipment using Machine Learning Approaches–A Review. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering. 235(2): 629-642. https://doi.org/10.1177/0954408920971976.

Manikandan, S., Duraivelu, K. 2023. Vibration-based Fault Diagnosis of Broken Impeller and Mechanical Seal Failure in Industrial Mono-Block Centrifugal Pumps Using Deep Convolutional Neural Network. J. Vib. Eng. Technol. 11: 141-152. https://doi.org /10.1007/s42417-022-00566-0.

Guo, X., Chen, L., Shen, C. 2016. Hierarchical Adaptive Deep Convolution Neural Network and Its Application to Bearing Fault Diagnosis. Measurement. 93: 490-502. https://10.1016/j.measurement.2016.07.054.

A. L. Dias, J. T. da Silva, A. C. Turcato and G. S. Sestito. 2021. An Intelligent Fault Diagnosis for Centrifugal Pumps based on Electric Current Information Available in Industrial Communication Networks. 14th IEEE International Conference on Industry Applications (INDUSCON). 102-109. https://10.1109/INDUSCON51756.2021.9529678.

Osmana, A., Salman, A., Fawzy, K. 2019. Vibration Signature of Misaligned Rotors of Centrifugal Pump. Egyptian Journal for Engineering Sciences and Technology. 27: 30-42. https://10.21608/eijest.2019.97279.

Jia, F., Lei, Y., Lin, J., Zhou, X., Lu, N. 2016. Deep Neural Networks: A Promising Tool for Fault Characteristic Mining and Intelligent Diagnosis of Rotating Machinery with Massive Data. Mechanical Systems Signal Processing. 72-73: 303-315. https://doi.org/10.1016/j.ymssp.2015.10.025.

Tiboni, Monica and Remino, Carlo and Bussola, Roberto and Amici, Cinzia. 2022. A Review on Vibration-Based Condition Monitoring of Rotating Machinery. Applied Sciences. 12: 03. https://doi.org/10.3390/app12030972.

Downloads

Published

2023-08-21

Issue

Section

Science and Engineering

How to Cite

VIBRATION BASED PREDICTIVE FAULT ANALYSIS OF BEARING SEAL FAILURE AND CAVITATION ON INDUSTRIAL MONOBLOCK CENTRIFUGAL PUMP USING DEEP LEARNING ALGORITHM. (2023). Jurnal Teknologi, 85(5), 151-162. https://doi.org/10.11113/jurnalteknologi.v85.20392