Solvent Debinding Process for ZK60 Magnesium Alloy Mim Compact

Authors

  • Mohd Ruzi Harun Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
  • Norhamidi Muhamad Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
  • Abu Bakar Sulong Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
  • Nor Hafiez Mohamad Nor Faculty of Engineering & Built Environment, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor, Malaysia
  • Khairur Rijal Jamaludin School of Engineering & Advanced Technology, Universiti Teknology Malaysia, Intl. Campus, 54100 Kuala Lumpur, Malaysia
  • Mohd Halimirwan Ibrahim Faculty of Mechanical Engineering, Universiti Tun Hussein Onn, 86400 Batu Pahat, Johor, Malaysia

DOI:

https://doi.org/10.11113/jt.v59.2584

Keywords:

Metal injection moulding, magnesium alloy, palm stearin, debinding rate

Abstract

The influence of the leaching temperatures on the solvent debinding process of ZK60 magnesium alloy compact has been investigated. In this experiment, the soluble binder, palm stearin molecules were extracted out from the compact parts by immersing the compact parts in an n-heptanes solution. The solvent debinding rate was then investigated under the conditions of different leaching temperatures. The weight loss percentages of palm stearin were calculated and the pore structure evolution was analyzed by scanning electron micrograph. Results show that a complete diffusion of the palm stearin molecules out of the compact part best at 600C within 4 hours of extraction time.

References

Loh, N. H., Tor, S. B., Khor K. A. 2001. Production of Metal Matrix Composite Part by Powder Injection Moulding. Journal of Materials Processing Technology. 108: 398–407.

Hezhou, Y., Xing, Y. L., Hangpin, H. 2008. Fabrication of Metal Matrix Composites by Metal Injection Moulding–A Review. Journal of Materials Processing Technology. 200: 12–24.

Omar, M. A., Davies, H. A., Messer, P. F., Ellis, B. 2001. The Influence of PMMA Content on the Properties of 316L Stainless Steel MIM Compact. Journal of Materials Processing Technology. 113: 477–481.

Omar, M. A., Ibrahim, R., Sidik, M. I., Mustapha, M. Mohamad, M. 2003. Rapid Debinding of 316L Stainless Steel Injection Moulded Component. Journal of Materials Processing Technology. 140: 397–400.

Hwang, K. S., Shu, G. J. and Lee, H. J. 2005. Solvent Debinding Behavior of Powder Injection Molded Components Prepared from Powders with Different Particle Sizes. Metallurgical and Materials Transactions 36A. 1: 161–167.

Krauss, V. A., Oliveira, A. A. M., Klein, A. N., Al-Qureshi, H. A., Fredel, M. C. 2007. A Model for PEG Removal from Alumina Injection Moulded Parts by Solvent Debinding. Journal of Materials Processing Technology. 182: 268–273.

Jamaludin, K. R., Muhamad, N., Ab. Rahman, M. N., Mohd Amin, S. Y., Abdullah, S., Ismail, M. H. Temperature Influence To The Injection Molding Of Fine And Coarse SS316l Powder With PEG, PMMA And Stearic Acid Binder System. eprints.utm.my/5668/1/PM13.

William, D., Callister, Jr., David, Rethwisch. 2008. Fundamentals of Materilas Science and Engineering. John Wiley & Sons, Inc.

Norbert, H., Martin, W. 2008. Looking to the Future: Magnesium Powder Injection Moulding. Powder Injection Moulding International. 2: 63–65.

Harun, M. R., Muhamad, N., Sulong, A. B., Mohamad Nor, N. H., Ibrahim, M. H. I. 2011. Rheological Investigation of ZK60 Magnesium Alloy Feedstock for Metal Injection Moulding using Palm Stearin Based Binder System. Journal of Applied Mechanics and Materials. 44–47: 4126–4130.

Harun, M. R., Muhamad, N., Sulong, A. B., Mohamad Nor, N. H., Jamaludin, K. R. 2011. The Development of Metal Injection Moulding for ZK60 Magnesium Alloy using Palm Stearin Based Binder System. Journal of Advanced Materials Research. 230–232: 1199–1203.

Istikhamah Subuki. 2010. Injection Moulding of 316L Stainless Steel Powder Using Palm Stearin Based Binder System. Ph.D. Thesis. Universiti Teknologi Mara, Malaysia.

German, R. M. and Bose A. 1997. Injection Moulding of Metals and Ceramics. NJ: MPIF, Princeton.

Nor, H.M. , Muhamad, N., Ahmad, S. , Ibrahim, M.H.I., Harun M.R., Jamaludin K.R. 2011. Parameter Optimization of Injection Molding Ti-6Al-4V Powder and Palm Stearin Binder System for Highest Green Density Using Taguchi Method. Journal of Applied Mechanics and Materials. 44–47: 69–74.

Downloads

Published

2012-10-15

How to Cite

Solvent Debinding Process for ZK60 Magnesium Alloy Mim Compact. (2012). Jurnal Teknologi (Sciences & Engineering), 59(2). https://doi.org/10.11113/jt.v59.2584