MODELING AND VALIDATION OF ELECTRONIC WEDGE BRAKE MECHANISM FOR VEHICLE SAFETY SYSTEM

Authors

  • Vimal Rau Aparow Department of Mechanical Engineering, Faculty of Engineering, Universiti Pertahanan Nasional Malaysia, Kem Sungai Besi, 57000 Kuala Lumpur, Malaysia.
  • Khisbullah Hudha Department of Mechanical Engineering, Faculty of Engineering, National Defense University of Malaysia, Kem Sungai Besi, 57000 Kuala Lumpur, Malaysia.
  • Fauzi Ahmad Smart Material and Automotive Control (SMAC) Group, Department of Automotive Engineering, Faculty of Mechanical Engineering, Universiti Teknikal Malaysia Melaka
  • Hishamuddin Jamaluddin cDepartment of Applied Mechanics and Design, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia

DOI:

https://doi.org/10.11113/jt.v75.2778

Keywords:

Electronic wedge brake, bell-shaped curve, electronic control unit, clamping force, brake torque

Abstract

This paper presents the performance characteristic of an electronic wedge brake (EWB) mechanism for a vehicle braking system. Based on a Gaussian cumulative distribution method, a non-parametric model, using Bell-Shaped curve method has been proposed in this study to characterize the behavior of an actual EWB mechanism. Therefore, a brake test rig has been developed to investigate the performance of the Bell-Shaped curve model. For the purpose of validation of EWB, an electronic control unit (ECU) which consists of microcontroller unit (MCU), H-Bridge driver and opto-coupler is designed to control the EWB’s pinion according to the given rotational input during the experiment. The response measured throughout the experiment is the gapping displacement of the brake piston, clamping force and also brake torque of the EWB mechanism. The responses of the actual EWB mechanism obtained from the experiment are compared with the proposed Bell-Shaped curve. The result of the study shows that the response of the Bell-Shaped curve model closely follows the response of a real EWB actuator in term of clamping force and brake torque with percentage of errors less than 10%.   

Author Biographies

  • Vimal Rau Aparow, Department of Mechanical Engineering, Faculty of Engineering, Universiti Pertahanan Nasional Malaysia, Kem Sungai Besi, 57000 Kuala Lumpur, Malaysia.
    Vimal Rau Aparow received his BEng and MSc in the Department of Automotive, Faculty of Mechanical Engineering, Technical University of Malaysia Malacca (UTeM). Currently, he is a research assistant and a Ph.D candidate in Mechanical Engineering (Automotive) Department in National Defense University of Malaysia (UPNM).
  • Khisbullah Hudha, Department of Mechanical Engineering, Faculty of Engineering, National Defense University of Malaysia, Kem Sungai Besi, 57000 Kuala Lumpur, Malaysia.

    Khisbullah Hudha received his BEng in Mechanical Design from Bandung Institute of Technology (ITB) Indonesia, MSc from the Department of Engineering Production Design, Technische Hoogeschool Utrecht, the Netherlands and his Ph.D from Universiti Teknologi Malaysia (UTM). He is currently an Associate Professor in Universiti Pertahanan Nasional Malaysia (UPNM).

  • Fauzi Ahmad, Smart Material and Automotive Control (SMAC) Group, Department of Automotive Engineering, Faculty of Mechanical Engineering, Universiti Teknikal Malaysia Melaka
    Fauzi Ahmad received his BEng and MSc in the Department of Automotive, Faculty of Mechanical Engineering, Technical University of Malaysia Malacca (UTeM). Currently, he is a Lecturer in the Department of Automotive, Faculty of Mechanical Engineering, Technical University of Malaysia Malacca (UTeM), Malaysia.  He is also a Ph.d candidate at Malaysian Japan International Institute Technology (MJIIT) University of Teknology, Malaysia (UTM).
  • Hishamuddin Jamaluddin, cDepartment of Applied Mechanics and Design, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia
    Hishamuddin Jamaluddin received his BEng, MSc and Ph.D from the Department of Control Engineering, Sheffield University, UK. He is currently a Professor in the Department of System Dynamics and Control, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia (UTM), Malaysia.

References

Jeon, K., Hwang, H., Choi, S., Hwang, S., Choi, S. B., and Yi, K. 2012. Development of a Fail-safe Control Strategy Based on Evaluation Scenarios for an FCEV Electronic Brake System. International Journal of Automotive Technology. 13(7): 1067-1075.

Ho, L.M., Roberts, R., Hartmann, H., and Gombert, B. 2006. The Electronic Wedge Brake-EWB. SAE Paper. No. 2006-01-3196.

Ahn, J. K., Jung, K. H., Kim, D. H., Jin, H. B., Kim, H. S., and Hwang, S. H. 2009. Analysis of a Regenerative Braking System for Hybrid Electric Vehicles Using an Electro-mechanical Brake. International Journal of Automotive Technology. 10(2): 229-234.

Hoseinnezhad, R. and Bab-Hadiashar, A. 2008. Recent Patents on Measurement and Estimation in Brake-by-wire Technology. Recent Patents on Electrical Engineering. 2(1): 54-64.

Kim, J. G., Kim, M. J., Chun, J. H. and Huh, K. 2010. ABS/ESC/EPB Control of Electronic Wedge Brake. SAE Paper. No. 2010-01-0074.

Hwang, W., Han, K., and Huh, K. 2012. Fault Detection and Diagnosis of the Electromechanical Brake Based on Observer and Parity Space. International Journal Automotive Technology. 13(5): 845-851.

Semsey, A. and Roberts, R. 2006. Simulation in the Development of the Electronic Wedge Brake. SAE Paper. No. 2006-01-3196.

Ki, Y. H., Lee, K. J., Cheon, J. S., and Ahn, H. S. 2013. Design and Implementation of a New Clamping Force Estimator in Electro-Mechanical Brake Systems. International Journal Automotive Technology. 14(5): 739-745.

Hartmann, H., Schautt, M., Pascucci, A. and Gombert, B. 2002. eBrake-The Mechatronic Wedge Brake. SAE Paper. No. 2002-01-2582.

Plummer, A.R. 2006. Model-in-the-loop Testing. Proceeding of Institute of Mechanical Engineering Part I: Journal Systems and Control Engineering. 220(3): 183-199.

Roberts, R., Gombert, B., Hartmann, H., Lange, D. and Schautt, M. 2004. Testing the Mechatronic Wedge Brake. SAE Paper. No. 2004-01-2766.

Aparow, V. R., Ahmad, F., Hudha, K. and Jamaluddin, H. 2014. Model-in-the-loop Simulation of Gap and Torque Tracking Control Using Electronic Wedge Brake Actuator. International Journal Vehicle Safety. 7(3): 390-408.

Rahman, M.L.H. Abd., Hudha, K., Ahmad, F. and Jamaluddin, H. 2012. Design and Clamping Force Modelling of Electronic Wedge Brake System for Automotive Application. International Journal of Vehicle Systems Modelling and Testing. 8(2): 145-156.

Emam, M. A. A., Emam, A. S., El-Demerdash, S. M., Shaban, S. M. and Mahmoud, M. A. 2012. Performance of Automotive Self Reinforcement Brake System. Journal of Mechanical Engineering, 1(1): 4-10.

Han, K., Kim, M., and Huh, K. 2012. Modeling and Control of an Electronic Wedge Brake. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science. 226(10): 2440-2455.

Mamilla, V. R. and Mallikarjun, M. V. 2009. Control of Electro-Mechanical Brake with Electronic Control Unit. International Journal of Electronic Engineering Research. 1(3): 195-200.

Li, W. G., Mo, M. S., Liu, Q. Q., and Deng, R. Y. 2009. Design of Hill Start Auxiliary System Controller Based on ATmega32. Journal of Machinery and Electronics. 10: 008.

Ping, E. P., Hudha, K., and Jamaluddin, H. 2010. Automatic Steering Control for Lanekeeping Maneuver: Outer-Loop and Inner-Loop Control Design. International Journal of Advanced Mechatronic Systems. 2(5/6): 350-368.

Mehta, S. and Chiasson, J. 1998. Nonlinear control of a series DC motor: theory and experiment. In IEEE Transactions on Industrial Electronics. 45.

Calvo-Rolle, J. L., Garcia, R. F., Casanova, A. C., Quinti n-Pardo, H. and Alaiz-Moreton, H. 2011. Conceptual Model Development for a Knowledge Base of PID Controllers Tuning in Open Loop. Expert Systems for Human, Materials and Automation. ISBN: 978-953-307-334-7. 239-258. In Tech.

Aparow, V. R., Ahmad, F., Hudha, K. and Jamaluddin, H. 2013. Modeling and PID Control of Antilock Braking System with Wheel Slip Reduction to Improve Braking Performance. International Journal Vehicle Safety. 6(3): 265-296.

Han, K., Huh, K., Hwang, W., Kim, M. and Kim, D. 2012. EWB Control Based on the Estimated Clamping Force. SAE Paper. No. 2012-01-1797.

Jo, C. H., Lee, S. M., Song, H. L., Cho, Y. S., Kim, I., Hyun, D. Y., and Kim, H. S. 2010. Design and Control of an Upper-wedge-type Electronic Brake. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering. 224(11): 1393-1405.

Downloads

Published

2015-06-24

Issue

Section

Science and Engineering

How to Cite

MODELING AND VALIDATION OF ELECTRONIC WEDGE BRAKE MECHANISM FOR VEHICLE SAFETY SYSTEM. (2015). Jurnal Teknologi, 75(1). https://doi.org/10.11113/jt.v75.2778