Optimization of 67% Powder Loading Co-30Cr-6Mo µMIM Part by Taguchi Method
DOI:
https://doi.org/10.11113/jt.v68.2996Keywords:
Taguchi method, optimization, injection moulding, green densityAbstract
This research studies the effect of injection moulding parameters on the density of green body of Cobalt-30Chromium-6Molybdenum (Co-30Cr-6Mo) for powder injection moulding (PIM) feedstock. In this paper 20 micron Co-Cr-Mo powder was mixed with a palm stearin and polyethylene binder system. L18 orthogonal array by Taguchi Method was used to optimize and predict the future performance. Several injection parameters were optimized such as injection temperature, holding pressure, injection temperature, and mould temperature and injection time. The result shows that the optimum combination of these parameters will produce higher density micro parts. The optimum parameters for 67% powder loading of 20µm Co-30Cr-6Mo powder is 180oC injection temperature, while injection pressure, mold temperature, packing time and injection time are 10 bar, 100oC, 5 s and 7 s respectively.
References
R.M. German & A. Bose. 1997. Injection Molding of Metals and Ceramic, Metal Powder Industries Federation. Princeton, New Jersey,
G. Fu, N.H Loh, S.B Tor, Y. Murakoshi and R Maeda. 2005. Effect of Injection Molding Parameters on the Production of Microstructures by Micropowder Injection Molding. Mater. Manuf. Process. 20: 977–85
C. H. Ji, N. H. Loh, K. A. Khor and S. B. 2001. Tor: Sintering Study of 316L Stainless Steel Injection Molding Parts Using Taguchi Method: Final Density. Mat. Sci. & Eng. A311: 74–82
S. Ahmad, N.Muhamad, A. Muchtar, J. Sahari, K.R. Jamaludin, M.H.I. Ibrahim and N. H. Mohamad Nor. 2011. Taguchi Method for Determination of Optimised Sintering Parameters of Titanium Alloy Foams. Adv. Mat. Research. 264–265: 1731–1736.
G. Taguchi, 1991. Taguchi Methods. Research and Development. Vol. 1. Dearborn, MI: American Suppliers Institute Press.
U. M. Attia and J. R. Alcock. 2011. A Review of Micro-powder Injection Moulding as a Microfabrication Technique. J. Micromech. Microeng. 21: 22.
Najman, H. S. 2011. Pencirian Reologi dan Pengoptimuman Parameter Proses Pengacuan.
Suntikan Serbuk Mikro Zirkonia. Tesis Sarjana Muda, Jabatan Kejuruteraan Mekanikal & Bahan, Universiti Kebangsaan Malaysia.
Khairur Rijal, B. J. 2009. Kesan Saiz dan Bentuk Partikel Serbuk SS316L Terhadap Parameter Pengacuan Suntikan Logam Menggunakan Reka Bentuk Eksperimen. Tesis Doktor Falsafah, Fakulti Kejuruteraan Universiti Kebangsaan Malaysia.
Downloads
Published
Issue
Section
License
Copyright of articles that appear in Jurnal Teknologi belongs exclusively to Penerbit Universiti Teknologi Malaysia (Penerbit UTM Press). This copyright covers the rights to reproduce the article, including reprints, electronic reproductions, or any other reproductions of similar nature.