Development of Solid Rocket Propellant based on Isophorone Diisocyanate – Hydroxyl Terminated Natural Rubber Binder

Authors

  • Munirah Onn Department of Polymer Technology, Faculty of Chemical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia
  • Hussin Md Nor Department of Polymer Technology, Faculty of Chemical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia
  • Wan Khairuddin Wan Ali Department of Aeronautical Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 UTM Johor Bahru, Johor, Malaysia

DOI:

https://doi.org/10.11113/jt.v69.3107

Keywords:

HTNR, rubber network, propellant

Abstract

In this work, a novelty solid propellant based on Isophorone Diisocyanate (IPDI) with Hydroxyl Terminated Natural Rubber (HTNR) binder network was successfully developed. The preparation of Liquid Natural Rubber (LNR) by chemical degradation Deprotenized Natural Rubber (DPNR) using cobaltous was carried out. From the FTIR spectroscopy, a broad hydroxyl group peak at 3444cm-1 was obtained from HTNR. Rubber network depict a strong carbonyl group C=O at 1714cm-1 and amine group N-H at 3433cm-1. NMR analysis also proves that there was hydroxyl group presence in the sample where broad peak at range 1-3 ppm and 3.5 ppm peak for -HOCH2CH2CH2-. Four different mol ratio of HTNR with IPDI was carried out to find the best formulation with good properties as propellant. Flory-Rehner equation depict that only slightly increasing occur with higher IPDI mol ratio but mixing with Ammonium Perchlorate (AP) and Aluminium Powder (AL) significantly improve the crosslink density. Melting point for HTNR is near to room temperature and it increase abruptly after crosslink with IPDI up to range of 148-150 °C. For all formulation, cross section morphology showed occurrence of porosity and brittle type of failure however HTNR has good contact with AL and AP. 2 : 1 molar ratio depict the best burning rate but the combustion characteristic shows less energy and spark compared to HTPB binder.

References

Agrawal, J. P. 2005. Some New High Energy Materials and their Formulations for Specialized Applications. Propellants, Explosives, Pyrotechnics. 30(5): 316–328.

Sudweeks, W., F. Chen. 2007. Chemical Explosives and Rocket Propellants. Kent and Riegel’s Handbook of Industrial Chemistry and Biotechnology. J. Kent, Springer US: 1742–1793.

Thakre, P. and V. Yang. 2010. Solid Propellants. Encyclopedia of Aerospace Engineering, John Wiley & Sons, Ltd. 1–10.

Muthiah, R, Krishnamurthy, V.N. and Gupta, B. R. 1996. Rheology of HTPB Propellant: Development of Generalized Correlation and Evaluation of Pot Life. Propellants, Explosives, Pyrotechnics. 21:186–192.

Nagle, D. J., M. Celina. 2007. Infrared Microspectroscopic Study of the Thermo-Oxidative Degradation of Hydroxy-Terminated Polybutadiene/Isophorone Diisocyanate Polyurethane Rubber. Polymer Degradation and Stability. 92(8): 1446–1454.

Daniel, M. A. 2006. Polyurethane Binder Systems for Polymer Bonded Explosives. Defence Science and Technology Organisation DSTO-GD-0492.

Ahmad, N., Khan, M. B., Ma, X., Ul-Haq, N. and Ihtasham-ur-Rehman. 2012. Dynamic Mechanical Characterization of the Crosslinked and Chain-extended HTPB Based Polyurethanes. Polymers & Polymer Composites. 20(8): 683–691.

Ravindran, T., M. R. G. Nayar. 1988. Production of Hydroxyl-Terminated Liquid Natural Rubber—Mechanism of Photochemical Depolymerization and Hydroxylation. Journal of Applied Polymer Science. 35(5): 1227–1239.

Korah Bina, C., K. G. Kannan, et al. 2004. DSC Study on the Effect of Isocyanates and Catalysts on the HTPB Cure Reaction. Journal of Thermal Analysis and Calorimetry. 78(3): 753–760.

Yahya, S. M., Ed. 1993. Fundamentals of Compressible Flow with Aircraft and Rocket Prepulsion New Delhi, New Age International (P) Ltd.

Mullen, J. C. Composite Propellant Combustion with Low Aluminium Agglomeration. University of Illinois:PHD Thesis (UMI 3431019) 17: 2010

Tanaka, Y., Tangpakdee, J., Mizokoshi, M. and Endo, A. 1998. Novel Method for Preparation of Low Molecular Weight Natural Rubber Latex. Rubber Chemistry and Technology. 71: 795–802.

Aziz, A. and Khairuddin, W. W. 2010. A Effect of Oxidizer-Fuel Mixture Ratio to the Pressure Exponent of Ammonium Perchlorate based Composite Propellant. International Conference on Mechanical and Aerospace Engineering. Malaysia ICMAE. 524–528.

Arroyo, M., López-Manchado, M., & Herrero, B. 2003. Organomont Morillonite As Substitute Of Carbon Black In Natural Rubber Compounds. Polymer. 44(8): 2447–2453.

Nor, H. M. 2005. Telechelic Natural Rubber Oligomers via Controlled ozonalysis. Lancester University, UK: PHD Thesis.

Downloads

Published

2014-06-20

How to Cite

Development of Solid Rocket Propellant based on Isophorone Diisocyanate – Hydroxyl Terminated Natural Rubber Binder. (2014). Jurnal Teknologi (Sciences & Engineering), 69(2). https://doi.org/10.11113/jt.v69.3107