SYNTHESIZING THE DOMAIN OF LEAN PRACTICES IN MANUFACTURING OPERATIONS: A REVIEW
DOI:
https://doi.org/10.11113/jt.v77.4133Keywords:
Lean practice, manufacturing operations, synthesizing process, reviewAbstract
Â
The implementation of Lean practices via various techniques and approaches have provided the room of improvement for manufacturers to increase the manufacturing operations performance. Nevertheless, the lack of understanding in synthesizing each of the strategies can cause the implementation benefits of this practice are unable to be retained. This is possibly due to the weaknesses in identifying the exact domain and the right indicators in strengthening the Lean implementation processes. From the review, planning, development, evaluation and execution are the four primary domains that highly influenced the manufacturer performance in synthesizing the Lean practice. In fact, each of the domains has its own performance indicator in streamlining the strategy outlined in strengthening this practice in manufacturing operations. The ability to fortify all these domains is seen to be able to increase the performance of Lean implementation and ensure the adaptation process becomes smoother and easier for a longer period of time. This will be useful to the manufacturer and academician, primarily in formulating the best approach in establishing the sustainable manufacturing practice via Lean approach.Â
References
R. Magnier-Watanabe. 2011. Getting Ready for Kaizen: Organizational and Knowledge Management Enablers. The Journal of Information and Knowledge Management Systems. 41(4): 428-448.
T. Welo, O. R. B. Tonning, and T. Rølvåg. 2013. Lean Systems Engineering (LSE): Hands-on Experiences in Applying LSE to a Student Eco-Car Build Project. Procedia Computer Science. 16: 492-501.
E. Sundin, M. Björkman, M. Eklund, J. Eklund, and I. L. Engkvist. 2011. Improving the Layout of Recycling Centres by Use of Lean Production Principles. Waste management (New York, N.Y.). 31(6): 1121-1132.
M. Z.Yusup, W. H. Wan Mahmood, M. R. Salleh, and M. N. H. Mohd Rosdi. 2013. The Trigger Signal For Lean Production Practices : A Review. Global Engineers & Technologists Review. 3(6): 23-32.
A. R. Rahani and M. Al-Ashraf. 2012. Production Flow Analysis through Value Stream Mapping: A Lean Manufacturing Process Case Study. Procedia Engineering. 41(Iris): 1727-1734.
K. Demeter and Z. Matyusz. 2011. The Impact of Lean Practices on Inventory Turnover. International Journal of Production Economics. 133(1): 154-163.
S. Aguado, R. Alvarez, and R. Domingo. 2013. Model of Efficient and Sustainable Improvements in a Lean Production System Through Processes of Environmental Innovation. Journal of Cleaner Production. 47: 141-148.
M. Houshmand and B. Jamshidnezhad. 2006. An extended Model of Design Process of Lean Production Systems by Means of Process Variables. Robotics and Computer-Integrated Manufacturing. 22(1): 1-16.
Y. Levy and T. J. Ellis. 2006. A Systems Approach to Conduct an Effective Literature Review in Support of Information Systems Research. Informing Science Journal. 9: 181-212.
L.R. Yang. 2013. Key Practices, Manufacturing Capability and Attainment of Manufacturing Goals: The Perspective of Project/Engineer-to-Order Manufacturing. International Journal of Project Management. 31(1): 109-125.
Z. Stojkic, V. Majstorovic, V. Visekruna, and D. Zelenika. (2014. Application of Lean Tools and xRM Software Solutions in Order to Increase the Efficiency of Business Processes. Procedia Engineering. 69: 41-48.
H. Hosseini Nasab, T. Aliheidari bioki, and H. Khademi Zare. 2012. Finding a Probabilistic Approach to Analyze Lean Manufacturing. Journal of Cleaner Production. 29-30: 73-81.
J. Prince and J. M. Kay. 2003. Combining Lean and Agile Characteristics: Creation of Virtual Groups by Enhanced Production Flow Analysis. International Journal of Production Economics. 85(3): 305-318.
L. Cuatrecasas-Arbos, J. Fortuny-Santos, and C. Vintro-Sanchez. 2011. The Operations-Time Chart: A Graphical Tool to Evaluate The Performance of Production Systems–From Batch-and-Queue to Lean Manufacturing. Computers & Industrial Engineering. 61(3): 663-675.
U. Dombrowski, T. Mielke, and C. Engel. 2012. Knowledge Management in Lean Production Systems. Procedia CIRP. 3: 436-441.
T. Melton. 2005. The Benefits of Lean Manufacturing. Chemical Engineering Research and Design. 83(6): 662-673.
T. A. Saurin and C.F. Ferreira. 2009. The Impacts of Lean Production on Working Conditions: A Case Study of a Harvester Assembly Line In Brazil. International Journal of Industrial Ergonomics. 39(2): 403-412.
D. Losonci, K. Demeter, and I. Jenei. 2011. Factors Influencing Employee Perceptions in Lean Transformations. International Journal of Production Economics. 131(1): 30-43.
M. G. (Mark) Yang, P. Hong, and S. B. Modi. 2011. Impact of Lean Manufacturing and Environmental Management on Business Performance: An Empirical Study of Manufacturing Firms. International Journal of Production Economics. 129(2): 251-261.
T. L. Doolen and M. E. Hacker. 2005. A Review of Lean Assessment in Organizations : An Exploratory Study of Lean Practices by Electronics Manufacturers. Journal of Manufacturing Systems. 24(1): 55-67.
U. Dombrowski and T. Mielke. 2013. Lean Leadership – Fundamental Principles and their Application. Procedia CIRP. 7: 569-574.
M. A. Marhani, A. Jaapar, N. A. A. Bari, and M. Zawawi. 2013. Sustainability Through Lean Construction Approach: A Literature Review. Procedia-Social and Behavioral Sciences. 101: 90-99.
P. J. MartÃnez-Jurado and J. Moyano-Fuentes. 2014. Lean Management, Supply Chain Management and Sustainability: A Literature Review. Journal of Cleaner Production. 85: 134-150.
R.J. Holden. 2011. Lean Thinking in Emergency Departments: A Critical Review. Annals of Emergency Medicine. 57(3): 265-278.
D. Powell, E. Alfnes, J. O. Strandhagen, and H. Dreyer. 2013. The concurrent Application of Lean Production and ERP: Towards An ERP-Based Lean Implementation Process. Computers in Industry. 64(3): 324-335.
A. Pool, J. Wijngaard, and D. J. van der Zee. 2011. Lean Planning in the Semi-Process Industry, A Case Study. International Journal of Production Economics. 131(1): 194-203.
M. Scherrer-Rathje, T. A. Boyle, and P. Deflorin. 2009. Lean, Take Two! Reflections from the Second Attempt at Lean Implementation. Business Horizons. 52(1): 79-88.
G. N. Nyaga, J. M. Whipple, and D.F. Lynch. 2010. Examining supply Chain Relationships: Do Buyer and Supplier Perspectives on Collaborative Relationships Differ? Journal of Operations Management. 28(2): 101-114.
A. Galeazzo, A. Furlan, and A. Vinelli. 2014. Lean and Green in Action: Interdependencies and Performance of Pollution prevention projects. Journal of Cleaner Production. 85: 191-200.
C. J. C. Jabbour, A. B. L. D. S. Jabbour, K. Govindan, A. A. Teixeira, and W. R. D. S. Freitas. 2013. Environmental Management and Operational Performance in Automotive Companies in Brazil: The Role of Human Resource Management and Lean Manufacturing. Journal of Cleaner Production. 47: 129-140.
S. Kojima and R. Kaplinsky. 2004. The Use of a Lean Production Index in Explaining The Transition to Global Competitiveness: The Auto Components Sector in South Africa. Technovation. 24(3): 199-206.
M. A. Marhani, A. Jaapar, and N. A. A. Bari. 2012. Lean Construction: Towards Enhancing Sustainable Construction in Malaysia. Procedia - Social and Behavioral Sciences. 68: 87-98.
K. Linderman, R. G. Schroeder, and A. S. Choo. 2006. Six Sigma: The Role of Goals In Improvement Teams. Journal of Operations Management. 24(6): 779-790.
A. N. A. Wahab, M. Mukhtar, and R. Sulaiman. 2013. A Conceptual Model of Lean Manufacturing Dimensions. Procedia Technology. 11(Iceei): 1292-1298.
S. Schrettle, A. Hinz, M. Scherrer Rathje, and T. Friedli. 2014. Turning Sustainability Into Action: Explaining Firms’ Sustainability Efforts and Their Impact on Firm Performance. International Journal of Production Economics. 147: 73-84.
M. Zarei, M. B. Fakhrzad, and M. Jamali Paghaleh. 2011. Food Supply Chain Leanness Using a Developed QFD Model. Journal of Food Engineering. 102(1): 25-33.
A. Hj Bakri, A.R. Abdul Rahim, N. Mohd Yusof, and R. Ahmad. 2012. Boosting Lean Production via TPM. Procedia - Social and Behavioral Sciences. 65(ICIBSoS): 485-491.
J. P. Womack and D. T. Jones. 2003. Lean Thinking-Banish Waste and Create Wealth in Your Corporation. United Kingdom: Simon & Schuster.
A. Azadegan, P.C. Patel, A. Zangoueinezhad, and K. Linderman. 2013. The Effect of Environmental Complexity and Environmental Dynamism on Lean Practices. Journal of Operations Management. 31(4): 193-212.
J. de Haan, F. Naus, and M. Overboom. 2012. Creative Tension in a Lean Work Environment: Implications for Logistics Firms and Workers. International Journal of Production Economics. 137(1): 157-164.
D. Power and A.S. Sohal. 2000. Human resource Management Strategies and Practices in Just-in-Time Environments: Australian Case Study Evidence. Technovation. 20(7): 373-387.
W. Peng. 2010. Reducing Carbon Emissions in Precast Concrete Production Through the Lean Production Philosophy. 5th International Conference on Responsive Manufacturing-Green Manufacturing (ICRM 2010). 294-299.
R. Shah and P. T. Ward. 2007. Defining and Developing Measures of Lean Production. Journal of Operations Management. 25(4): 785-805.
S. Bhasin. 2012. Performance of Lean in Large Organisations. Journal of Manufacturing Systems. 31(3): 349-357.
D. J. Meade, S. Kumar, and A. Houshyar. 2006. Financial Analysis of a Theoretical Lean Manufacturing Implementation Using Hybrid Simulation Modeling. Journal of Manufacturing Systems. 25(2): 137-152.
C. Hofer, C. Eroglu, and A. Rossiter Hofer. 2012. The effect of Lean Production on Financial Performance: The Mediating Role of Inventory Leanness. International Journal of Production Economics. 138(2): 242-253.
S. Hajmohammad, S. Vachon, R.D. Klassen, and I. Gavronski. 2013. Lean Management and Supply Management: Their Role In Green Practices And Performance. Journal of Cleaner Production. 39: 312-320.
Downloads
Published
Issue
Section
License
Copyright of articles that appear in Jurnal Teknologi belongs exclusively to Penerbit Universiti Teknologi Malaysia (Penerbit UTM Press). This copyright covers the rights to reproduce the article, including reprints, electronic reproductions, or any other reproductions of similar nature.