EXPERIMENTAL EVALUATION OF CO2 LASER CUTTING QUALITY OF UHSS USING OXYGEN AS AN ASSISTED GAS

Authors

  • Abdul Fattah Mohamad Tahir Kolej Kemahiran Tinggi MARA Kuantan, KM 8 Jalan Gambang, 25150 Kuantan, Pahang Darul Makmur, Malaysia
  • Ahmad Razelan Rashid Kolej Kemahiran Tinggi MARA Kuantan, KM 8 Jalan Gambang, 25150 Kuantan, Pahang Darul Makmur, Malaysia

DOI:

https://doi.org/10.11113/jt.v78.5498

Keywords:

22MnB5, CO2 laser, kerf width, HAZ

Abstract

Development of new material known as Ultra High Strength Steel (UHSS) able to improve the vehicle mass thus reflecting better fuel consumption. Transformation into high strength steel has been a significant drawback in trimming the UHSS into its final shape thus laser cutting process appeared to be the solution. This study emphasizes the relationship between Carbon Dioxide (CO2) laser cutting input parameters on 22MnB5 boron steel focusing on the kerf width formation and Heat Affected Zone (HAZ). Experimental research with variation of laser power, cutting speed and assisted gas pressure were executed to evaluate the responses. Metrological and metallographic evaluation of the responses were made on the outputs that are the kerf width formation and HAZ.  Positive correlation for power and negative interaction for cutting speed were found as the major factors on formation of the kerf. For the HAZ formation, thicker HAZ were formed as bigger laser power were applied to the material. Cutting speed and gas pressure does not greatly influence the HAZ formation for 22MnB5 boron steel.

References

D. J. Thomas, M. T. Whittaker, G. W. Bright, and Y. Gao. 2011. The Influence Of Mechanical And CO2 Laser Cut-Edge Characteristics On The Fatigue Life Performance Of High Strength Automotive Steels. Journal of Materials Processing Technology. 211(2): 263-274.

N. Aziz and S. N. Aqida. 2013. Optimization Of Quenching Process In Hot Press Forming Of 22mnb5 Steel For High Strength Properties. IOP Conference Series: Materials Science and Engineering. 50: 1-6.

A. Hasc. 2013. CO2 laser Cut Quality Of Inconel 718 Nickel – Based Superalloy. Optics & Laser Technology. 48: 554-564.

B. S. Yilbas. 2007. Laser Cutting Of Thick Sheet Metals : Effects Of Cutting Parameters On Kerf Size Variations. Journal of Materials Processing Technology. 201: 285-290.

A. Cekic, D. Begic-Hajdarevic, M. Kulenovic, and A. Omerspahic. 2014. CO2 Laser Cutting of Alloy Steels Using N2 Assist Gas. Procedia Engineering. 69: 310-315.

N. P. Hung, Y. Q. Fu, and M. Y. Ali. 2002. Focused Ion Beam Machining Of Silicon. Journal of Materials Processing Technology. 127: 256-260.

S. Chen. 1999. The Effects Of High-Pressure Assistant-Gas Flow On High-Power CO2 Laser Cutting. Journal of Material Processing Technology. 88(1): 57-66,

A. Stournaras, P. Stavropoulos, K. Salonitis, and G. Chryssolouris. 2009. An Investigation Of Quality In CO2 Laser Cutting Of Aluminum. CIRP Journal of Manufacturing Science and Technology. 2(1): 61-69.

H. A. Eltawahni, A. G. Olabi, and K. Y. Benyounis. 2010. Effect Of Process Parameters And Optimization Of CO2 Laser Cutting Of Ultra High-Performance Polyethylene. Materials & Design. 31(8): 4029-4038.

M. Madic and M. Radovanovic. 2012. Analysis Of The Heat Affected Zone In CO2 Laser Cutting Of Stainless Steel. Thermal Science. 16: 363-373.

J. Powell. 1998. Laser Cutting. Second. London: Springler-Verlag.

John C. Ion. 2005. Laser Processing of Engineering Materials. 1st ed. Oxford, UK: Elsevier Butterworth-Heinemann.

H. A. Eltawahni. M. Hagino, K. Y. Benyounis, T. Inoue, A. G. Olabi. 2012. Effect of CO2 Laser Cutting Process Parameters On Edge Quality And Operating Cost Of AISI316L. Optic & Laser Technology. 44:1068-1082.

M. M. Miroslav Radovanovic. 2011. Experimental Investigations Of CO2 Laser Cut Quality : A Review. Nonconventional Technologies Review. 4: 35-42.

H. Karbasian and A. E. Tekkaya. 2010. A Review On Hot Stamping. Journal of Materials Processing Tech. 210(15): 2103-2118.

A. Lamikiz, D. Lacalle, J. A. Sa, and L. N. Lo. 2005. CO2 Laser Cutting Of Advanced High Strength Steels (AHSS). Journal of Applied Surface Science. 242: 362-368.

Downloads

Published

2016-06-22

Issue

Section

Science and Engineering

How to Cite

EXPERIMENTAL EVALUATION OF CO2 LASER CUTTING QUALITY OF UHSS USING OXYGEN AS AN ASSISTED GAS. (2016). Jurnal Teknologi, 78(7). https://doi.org/10.11113/jt.v78.5498