EFFECTS OF ULTRASOUND VIBRATION ON MICROSTRUCTURE SUBMERGED ARC WELDING

Authors

  • Bui Duy Khanh Department of Material Processing Technology, Faculty of Mechanical Engineering, Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City, Vietnam
  • Pham Quang Trung Department of Material Processing Technology, Faculty of Mechanical Engineering, Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City, Vietnam
  • Thanh-Hai Nguyen Department of Material Processing Technology, Faculty of Mechnical Engineering, Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, District 10, Ho Chi Minh City, Vietnam

DOI:

https://doi.org/10.11113/aej.v12.17858

Keywords:

Ultrasonic vibration, Arc weld structure, Grain size, Frequency of 20kHz, Mechanical properties.

Abstract

The microstructure of the weld influences its quality, in which the grain size is one of the most important parameters affecting the mechanical properties of the weld. To change the grain size, the cooling process of the weld zone must be carefully controlled. Customarily, the weld zone is cooled down without post-treatment after the welding process, so the microstructure of the weld is similar to that of the casting. In this study, ultrasonic vibrations are used in the welding process from the beginning of the welding process until the part is completely cooled. Using the ultrasonic waves with frequency of 20kHz, power of 1500W, the researchers analyzed the weld microstructure, comparing the welds with and without ultrasonic vibrations. The results show that when ultrasonic vibrations are utilized, the grain size is changed and the mechanical properties are significantly improved.

References

Hughes, S. E. (Ed.). 2009. A quick guide to welding and weld inspection. Elsevier Science, Burlington. DOI: https://www.elsevier.com/books/a-quick-guide-to-welding-and-weld-inspection/hughes/978-1-84569-641-2

Kumar, S., Wu, C. S., Padhy, G. K., & Ding, W. 2017. Application of ultrasonic vibrations in welding and metal processing: A status review. Journal of manufacturing processes, 26, 295-322. DOI: https://doi.org/10.1016/j.jmapro.2017.02.027

Sun, Q. J., Lin, S. B., Yang, C. L., & Zhao, G. Q. 2009. Penetration increase of AISI 304 using ultrasonic assisted tungsten inert gas welding. Science and Technology of Welding and Joining, 14(8), 765-767. DOI: https://doi.org/10.1179/136217109X12505932584772

Dai, W. L. 2003. Effects of high-intensity ultrasonic-wave emission on the weldability of aluminum alloy 7075-T6. Materials Letters, 57(16-17), 2447-2454. DOI: https://doi.org/10.1016/S0167-577X(02)01262-4

Dong, H., Yang, L., Dong, C., & Kou, S. 2012. Improving arc joining of Al to steel and Al to stainless steel. Materials Science and Engineering: A, 534, 424-435. DOI: https://doi.org/10.1016/j.msea.2011.11.090

Cui, Y., Xu, C. L., & Han, Q. 2006. Effect of ultrasonic vibration on unmixed zone formation. Scripta materialia, 55(11), 975-978. DOI: https://doi.org/10.1016/j.scriptamat.2006.08.035

Chen, X., Shen, Z., Wang, J., Chen, J., Lei, Y., & Huang, Q. 2012. Effects of an ultrasonically excited TIG arc on CLAM steel weld joints. The International Journal of Advanced Manufacturing Technology, 60(5), 537-544. DOI: https://doi.org/10.1007/s00170-011-3611-0

Kolubaev, A. V., Sizova, O. V., Fortuna, S. V., Vorontsov, A. V., Ivanov, A. N., & Kolubaev, E. A. 2020. Weld structure of low-carbon structural steel formed by ultrasonic-assisted laser welding. Journal of Constructional Steel Research, 172, 106190. DOI: https://doi.org/10.1016/j.jcsr.2020.106190

Bhadeshia, H., & Honeycombe, R. 2017. Steels: microstructure and properties. Butterworth-Heinemann. DOI: https://www.elsevier.com/books/steels-microstructure-and-properties/bhadeshia/978-0-08-100270-4

Jose, M. J., Kumar, S. S., & Sharma, A. 2016. Vibration assisted welding processes and their influence on quality of welds. Science and Technology of Welding and Joining, 21(4), 243-258. DOI: https://doi.org/10.1179/1362171815Y.0000000088

Lan, H. X., Gong, X. F., Zhang, S. F., Wang, L., Wang, B., & Nie, L. P. 2020. Ultrasonic vibration assisted tungsten inert gas welding of dissimilar metals 316L and L415. International Journal of Minerals, Metallurgy and Materials, 27(7), 943-953. DOI: https://doi.org/10.1007/s12613-019-1960-0

Wu, K., Yuan, X., Li, T., Wang, H., Xu, C., & Luo, J. 2019. Effect of ultrasonic vibration on TIG welding–brazing joining of aluminum alloy to steel. Journal of Materials Processing Technology, 266, 230-238. DOI: https://doi.org/10.1016/j.jmatprotec.2018.11.003

Krajewski, A., Włosiński, W., Chmielewski, T., & Kołodziejczak, P. 2012. Ultrasonic-vibration assisted arc-welding of aluminum alloys. Bulletin of the Polish Academy of Sciences. Technical Sciences, 60(4), 841-852. DOI: http://dx.doi.org/10.2478/v10175-012-0098-2

da Cunha, T. V., & Bohórquez, C. E. N. 2015. Ultrasound in arc welding: a review. Ultrasonics, 56, 201-209. DOI: https://doi.org/10.1016/j.ultras.2014.10.007

He, L., Wu, M., Li, L., & Hao, H. 2006. Ultrasonic generation by exciting electric arc: A tool for grain refinement in welding process. Applied Physics Letters, 89(13), 131504. DOI: https://doi.org/10.1063/1.2357857

Watanabe, T., Ookawara, S., Seki, S., Yanagisawa, A., & Konuma, S. 2003. The Effect of Ultrasonic Vibration on The Mechanical Properties of Austenitic Stainless Steel Weld. Quarterly Journal of the Japan Welding Society, 21(2), 249-255. DOI: https://doi.org/10.2207/qjjws.21.249

Watanabe, T., Shiroki, M., Yanagisawa, A., & Sasaki, T. 2010. Improvement of mechanical properties of ferritic stainless steel weld metal by ultrasonic vibration. Journal of Materials Processing Technology, 210(12), 1646-1651. DOI: https://doi.org/10.1016/j.jmatprotec.2010.05.015

Cui, Y., Xu, C., & Han, Q. 2007. Microstructure Improvement in Weld Metal under the Ultrasonic Application. Advanced Engineering Materials, 9(3). DOI: https://doi.org/10.1002/adem.200600228

Han, Y., Li, K., Wang, J., Shu, D., & Sun, B. 2005. Influence of high-intensity ultrasound on grain refining performance of Al–5Ti–1B master alloy on aluminium. Materials Science and Engineering: A, 405(1-2), 306-312. DOI: https://doi.org/10.1016/j.msea.2005.06.024

Wang, J. J., & Hong, X. O. 2011. Research on twin-arc TIG welding with ultrasonic excitation and its effect to weld. In Key Engineering Materials (Vol. 450, pp. 300-303). Trans Tech Publications Ltd. DOI: https://doi.org/10.4028/www.scientific.net/KEM.450.300

Downloads

Published

2022-08-31

Issue

Section

Articles

How to Cite

EFFECTS OF ULTRASOUND VIBRATION ON MICROSTRUCTURE SUBMERGED ARC WELDING. (2022). ASEAN Engineering Journal, 12(3), 57-61. https://doi.org/10.11113/aej.v12.17858